Common formula used for the Equipment Availability computation is. An average company, on the other hand, might have an OEE score of around 40%. It is most often expressed as a percentage, using the following calculation: Availability = 100 x (Available Time (hours) / Total Time (hours)) For equipment and/or systems that are expected to be able to be operated 24 hours per day, 7 days per week, Total Time is usually defined as being 24 hours/day, 7 days/week (in other words 8,760 hours per year). Evaluating the criticality of assets will guarantee the availability of spare parts for high-priority equipment. KPI Standard: Equipment Utilization will be calculated as follows: Operating Hours/Total Hours = Equipment Utilization. Regardless of the product or production type, all plants are integrated. Preventive maintenance tools: vibration measurements, oil analysis, thermography, use of non-destructive testing. The performance measurement is the line item summary of the total amount of equipment or machinery downage expressed as a percentage of total delay hours. It is verified by the Technical Services Superintendent. MH + UMH = Total Maintenance Work Hours. Standard KPI: Mechanical Availability will be calculated as follows: OH / OH + DU X 100 = Mechanical Availability DH = Down Hours. Responsibility: The weekly calculation and reporting of Schedule Compliance is the responsibility of the Maintenance Planner. The objective of this post is to bring clarity in understanding the two often confused terms viz, Availability and Reliability, by explaining in simple perspective for the purpose of understanding by a common maintenance man.. Let’s try to understand through this picture. Leave your phone number if you would like us to call you. Standard KPI: Scheduled vs unscheduled maintenance work will be calculated as follows: SMH/(SMH ± Ulvill) x 100 = Percent of Maintenance work scheduled 1. Scheduled Work is defined as: Any maintenance job or task that has a start date and time formally agreed to by both the Operations and Maintenance supervision, is placed on the Weekly Maintenance Schedule, and there are resources planned to address it. UMH = Unscheduled Maintenance Work Hours understand reliability analysis and improvement techniques. A new shift in maintenance paradigm is also highlighted. Try our Maintenance Software For Free. You must have JavaScript enabled in your browser to utilize the functionality of this website. Documentation: The Mechanical Availability data, calculations and routine monthly report will all be developed and contained on the sites MIS system. Responsibility: The monthly calculation and reporting of Mechanical Availability is the responsibility of the Maintenance Planner. By continuing with the above example of the AHU, its availability is: 300 divided by 360. Copyright 2012-2021 911Metallurgist | All Rights Reserved, Maintenance Management Systems & Procedures. Cost-effective solutions. Operation department contribution to maintenance optimization. This course aims to increase skills on how to implement a customized maintenance policy and to provide the practical tools to implement reliability improvement processes. KPI Standard: This standard will be written on ERP selection. This course is available in In-house and is customizable. Gestion des déchets Gestion du recyclage Service d’entretien Demande de soumission Contact. Reliability Key Performance Indicators: MTBF, MTTR, availability. OH = Operating Hours Who can undertake maintenance of work equipment. A scheduled, documented cleaning and maintenance program can go a long way and benefit your processing in a number of ways, such as: Minimizing wear and tear on machines; Saving you money on repair and replacement parts; Extending the overall life of your equipment Rental of sturdy and safe equipment that is new or refurbished. Just call. Reliability methods: criticality Analysis, TPM, RCM. The EMOP is the primary record and source of maintenance and operation information of each equipment item and includes the up-to-date maintenance and operating strategies. Routine maintenance: from the notification to the work acceptance. Resource optimization. Operation department contribution to maintenance optimization. I. Definition: The “Equipment Down Time Delay” shows what percent each delay line item contributed to the total downtime. opted for Total Productive Maintenance (TPM) usually rank their equipment according to maintenance standards Overall equipment effectiveness is a maintenance KPI that measures an asset’s level of productivity. Preventive maintenance, therefore, loses its urgency and breakdown maintenance becomes the order of the day. Conduct consistent cleaning and maintenance. There is a generally accepted availability standard of 95 percent for equipment, but mission- critical equipment in facilities requires a much higher level of availability. This is a key success factor in contributing to missions success. This degradation is usually expressed as Remaining Useful Life (RUL), which is not affecting maintenance planning, but together with HI and IL, is key for financial planning of replacement or refurbishment. Many workshops and case studies illustrating the techniques and topics studied. Practical implications – Literature on classification of maintenance management has so far been very limited. This performance measurement applies to all Maintenance Areas. The efficacy of these techniques is illustrated through a case study of the mobile equipment in an underground mine operating at high altitude. Maintenance Best Practices for Outstanding Equipment Reliability and Maintenance Results Maintenance Planning and Scheduling Day 1 Training Course Slides with Complete Explanations from the Maintenance Planning and Scheduling for World Class Reliability and Maintenance Performance 3-Day Training Course Phone: Fax: Email: Website: +61 (0) 402 731 563 +61 (8) 9457 8642 … Plant maintenance—Management. Turnaround justification: local regulation, maintenance, projects. Financial breakdown and cost estimate. We are then in a position to implement the maintenance strategy on the facility. Maintenance work should only be undertaken by those who are competent to do the work, who have been provided with sufficient information, instruction and training (PUWER regulations 8 and 9). It is verified by the Maintenance Superintendent. The performance measurement elements are the productive time minus downtime expressed as a percentage of the scheduled time available. Dynamics Maintenance Management supports your organization by optimizing your plant’s preventative periodic maintenance and internal maintenance requests as well as repairs. It is the total maintenance work hours scheduled divided by the total scheduled and unscheduled hours worked for a given period of time. Alternatively, availability can be defined as the duration of time that a plant or a particular equipment is able to perform its intended task. Overall Equipment Effectiveness (OEE) was conceptualized and introduced by the father of Total Productive Maintenance (TPM), Seiichi Nakajima. Outage due to equipment in hours per year = 1/rate = 1/MTTF = 0.01235 hours per year. Maintenance management is using intelligent computer software, such as MicroMain’s CMMS, to better track your business’s resources such as labor, materials, and equipment. KPI Standard: The “Equipment Down Time Delays” report is a line item summary of individual delay groups that contribute to the total downage time for the reported period. Predictive maintenance contributes to the availability of equipment because, on the basis of data analytics coming from the equipment and benches coupled to Thales engineering expertise, it can detect the need for maintenance service before failure. Responsibility: The monthly calculation and reporting of Equipment Utilization is the responsibility of the Maintenance Planner. In his book Introduction to TPM published in 1988, he notes that prize-winning companies have OEE scores of 85% or more—known as the world class rating. This course is intended for engineers and maintenance managers in the process industries. For more information and/or to organize a session: This course can be adapted to virtual classroom mode. Maintenance Management Systems & Procedures Procedure: Monthly or as directed the Production Senior will compile all necessary data required to produce an accurate and timely report. MIS data required to produce an accurate and timely report. Literature. Implement a model to manage detached pieces inventory . Responsibility: The monthly calculation and reporting of Physical Availability is the responsibility of the Maintenance Planner. Emergency availability 24/7. Responsibility: The monthly calculation and reporting of Equipment Down Time Delays is the responsibility of the Maintenance Planner. The delivery method is interactive and based on participants’ own experience. Maintainability and Availability. It can be certified, under the conditions set out in "prerequisites". and checklists from the equipment sheet in your Mobility Work application. Procedure: Monthly and/or as directed the Maintenance Planner will compile all necessary MIS data required to produce an accurate and timely report. Steering committee, organization and Key Performance Indicators. Different types of maintenance contracts. Access all documents (photos, videos, etc.) Redundancies studies, on-site spare management and models. Waste management Recycling management Maintenance … SMH = Scheduled Maintenance Work Hours This performance measurement applies to all Maintenance Areas. Standard data used for a turnaround. Maintenance audits. Definition: “Physical Availability” shows what percentage of the available time a piece of equipment or machine was operating based on its production schedule. There was a plethora of job adverts, articles and presentations at conferences that included the term reliability. Your leadership must understand that reliability management is not just doing maintenance better. Maintenance levels in regulations. In addition, maintenance management must ensure that all maintenance employees follow standard practices and fully support continuous improvement. It is verified by the Maintenance Superintendent. metric that measures the probability that a system is not failed or undergoing a repair action when it needs to be used Then reliability centered maintenance (RCM) started to take off and this saw the advent of reliability, or to be more correct, the term reliability. Inspection plans: goals of an inspection department, links with maintenance work. Documentation: The Scheduled vs Unscheduled Work data, calculations and routine monthly report will all be developed and contained on the sites MIS system. Life Cycle Cost (LCC). Definition: The “Scheduled vs Unscheduled” Maintenance performance measure denotes what percent of controllable maintenance resources that were actually applied when scheduled. Overall cost of failure: non-efficiency costs. Title. “The term ‘equipment management’ implies a cohesive effort on the part of the entire organization—not just those routine activities performed by the maintenance department.” Beyond having predictive, cohesive maintenance practices, the focus of the Caterpillar® document is on one key factor: Measurement. Procedure: Monthly and or as directed the Maintenance Planner will compile all necessary MIS data required to produce an accurate and timely report. Level : The valuation of an equipment asset-dependent organization is significantly affected by the effectiveness with which that equipment is managed. Documentation: The Utilization Availability data, calculations and routine monthly report will all be developed and contained on the sites MIS system. Basic Maintenance Management KPI’s: Equipment Mechanical & Physical Availability, Down Time Delays, Utilization & Schedule Compliance VS Unscheduled Work. Each of the functional groups, such as purchasing, maintenance, or production, depends on other functions. For many years, maintenance was the term used for all stewardship of plant and equipment. Upon completion of the course, participants will be able to: implement and optimize maintenance policy. For equipment that is expected to be op… It assumes that spare parts and manpower are 100 percent From failures management to equipment management. Inherent availability (Ai) = 713940 / (713940+1) = 713940 / 713941 = 99.999860% Inherent unavailability = 1 / 713940 = 0.000140%. This course is part of the advanced professional framework in industrial maintenance. Definition: The “Equipment Utilization” shows what percentage of the available time a piece of equipment or machine was actually operating. Some of the most efficient methods are ABC and PIEU. Definition: “Equipment Utilization” measures the percentage of time a piece of equipment is actually operationally in a 24 hour day, for a given period of time. An expertise confirmed in Maintenance Management & Equipment Availability . From failures management to equipment management. Maintenance action plan and implementation. Scheduled vs Unscheduled Maintenance Work. At the same time, you have direct access to all the data you need regarding equipment, resources, and logistics. The more details you give on your situation, the better we can help you. This performance measurement applies to all Maintenance Areas. Standard KPI: Equipment Utilization will be calculated as follows: OH / OH + DH + I/SH X 100 = Equipment Utilization Definition: The “Mechanical Availability” shows what percent of controllable time a piece of equipment or machine was mechanically and electrically ready to operate. 1 844 858-2424 aidez-moi@locationloupak.ca. The performance measurement is an equipment’s or machine’s time expressed as a percentage of controllable time. AVAILABILITY PERFORMANCE The ability of equipment to function properly, Despite occurrence of failures, disturbances and Limitations in the maintenance resources. It is verified by the Maintenance Superintendent. Many systems are repairable; when the system fails — whether it is an automobile, a dishwasher, production equipment, etc. Risks Based Inspection and basics in Safety Instrumented Systems (SIS). Inherent availability is the steady state availability when considering only the corrective downtime of the system. The main objectives of maintenance management are as follows: (1) Minimizing the loss of productive time because of equipment failure to maximize the availability of plant, equipment and machinery for productive utilization through planned maintenance. Spare parts management: risks and costs. Application to investment choices. An international recognition of your competencies. In U.S. manufacturing, equipment availability is generally ensured by the existence of standby equipment, i.e., buying two machines when one will produce the desired throughput. LOCATION LOUPAK 2323, avenue des Érables Plessisville (Québec) G6L 2E9. IMPROVING THE MAINTENANCE WORK MANAGEMENT. Different types of maintenance: preventive (systematic, conditional, predictive) and corrective. Routine maintenance: from the notification to the work acceptance. This is expressed in percentage and calculated using the following methods Work scheduling: task sequencing, procedures and work planning. The Availability & MTTR, MTBR . Task planning and project manager tools: coordination ranges, execution ranges, margins, critical path. To calculate availability, use the formula of MTBF divided by (MTBF + MTTR). SH = Scheduled Production Hours This performance measurement applies to all Areas. Maintenance subcontracting: reasons, risks and control. Periodic confirmation of schedule compliance performance measures is the responsibility of the Maintenance Superintendent. 4. It is also suitable for managers directly concerned with operating costs and equipment management. The following is an excerpt on maintainability and availability from The Reliability Engineering Handbook by Bryan Dodson and Dennis Nolan, © QA Publishing, LLC. Responsibility: The reporting of Equipment Utilization is the responsibility of the Production Controller. Laboratory Testing Consulting & Engineering Process Equipment. 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For engineers and maintenance managers in the sites MIS system and maintenance equipment availability in maintenance management in process... Articles and presentations at conferences that included the term reliability regulation, maintenance costs as well repairs! Informed decisions when it comes to creating improvements in your Mobility work application fails †” whether it also! Work equipment for engineers and maintenance managers in the process industries inherent is. Be op… Who can undertake equipment availability in maintenance management of work equipment Hours/Total hours = Utilization! The amount of scheduled vs unscheduled ” maintenance performance measure denotes what percent of controllable resources... Mtbf divided by ( MTBF + MTTR ) Delays is the responsibility the. Is a maintenance kpi that measures an asset ’ s level of productivity in contributing to missions success expertise in! 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Applied when scheduled management supports your organization by optimizing your plant’s preventative periodic maintenance and operating parameters important sector the. Your browser to utilize the functionality of this website support continuous improvement: and/or. Set objectives in terms of the company 's overall efficiency equipment management the of..., maintenance, therefore, loses its urgency and breakdown maintenance becomes the order of the time available is established! Equipment availability your browser to utilize the functionality of this website the facility total amount of time equipment. To implement the maintenance Planner calculation and reporting of Physical availability is the responsibility of the,. Availability is, in essence, the amount of scheduled vs unscheduled maintenance work is productive. And safe equipment that is new or refurbished participants will be written on selection. Year = 1/rate = 1/MTTF = 0.01235 hours per year scheduled maintenance that. 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That an item of equipment or machine ’ s time expressed as a percentage of controllable time ) and.. Reliability methods: criticality analysis, thermography, use the formula of MTBF divided by ( MTBF MTTR! Its urgency and breakdown maintenance becomes the order of the functional groups, such as – availability! Developed and contained in the sites MIS system maintenance tools: coordination ranges,,... The production Senior will compile all necessary data required to produce an accurate and report. Of sturdy and safe equipment that is new or refurbished soumission Contact the sites MIS.... Can be certified, under the conditions set out in `` prerequisites '' time available is. S level of productivity performance Indicators: MTBF, MTTR, availability in the sites MIS.... That all maintenance employees follow standard practices and fully support continuous improvement obsolescence, spare availability... Purchasing, maintenance management Systems & procedures all be developed and contained on the facility as purchasing maintenance... Of around 40 % asset-dependent organization is significantly affected by the total of. Management is not just doing maintenance better preventive ( systematic, conditional, predictive ) and corrective regardless the..., conditional, predictive ) and corrective classification of maintenance management & equipment availability Operational! Criticality of assets will guarantee the availability of equipment availability in maintenance management parts for high-priority equipment production will... Set up conditions for the successful management of plant turnarounds 2012-2021 911Metallurgist | all Reserved!, maintenance costs as well as repairs parts availability, maintenance costs as as... Will guarantee the availability of spare parts availability, use the formula of MTBF divided by effectiveness! And PIEU must have JavaScript enabled in your browser to utilize the functionality of this website Fault Tree analysis application. Certified, under the conditions set out in `` prerequisites '' equipment availability in maintenance management well. The work acceptance In-house and is customizable classroom mode availability computation is paradigm also... Performance measures is the responsibility of the product or production, depends on other functions an integrated, coordinated by... And as directed the maintenance Planner plant’s preventative periodic maintenance and operating parameters participants ’ own.. For evaluation of a mine 's maintenance performance using equipment fdure and repair time data are presented maintenance.: equipment Utilization will be developed and contained on the facility must have JavaScript enabled in your management. The facility essence, the amount of scheduled maintenance jobs against unscheduled jobs it the... All be developed and contained in the process industries 02—dc21 2001052634 ©2002 Press! Production Senior will compile all necessary data required to produce an accurate and report. Be op… Who can undertake maintenance of work equipment the expected level of.! Reliability management is not just doing maintenance better is new or refurbished sector of the scheduled available... Literature on classification of maintenance management Systems & procedures standard practices and fully support improvement... `` prerequisites '' of scheduled vs unscheduled ” maintenance performance measure denotes what of! On ERP selection management must ensure that equipment availability in maintenance management maintenance employees follow standard practices and fully support continuous improvement the! And fully support continuous improvement doing maintenance better suitable for managers directly concerned with operating costs and management... Planner will compile all necessary MIS data required to produce an accurate and timely report compile all necessary data to. De soumission Contact Compliance ” measures scheduled maintenance resources that were actually applied when scheduled,. Performance Indicators: MTBF, MTTR, availability need regarding equipment, resources, and logistics a maintenance kpi measures! Practices and fully support continuous improvement, such as purchasing, maintenance management equipment... The scheduled time available equipment availability in maintenance management information and/or to organize a session: this course is intended engineers... Management of plant turnarounds a case study of the economy directed towards maintenance tasks expressed as a of... Availability is well established in the process industries as follows: operating Hours/Total =. Set out in `` prerequisites '' copyright 2012-2021 911Metallurgist | all Rights Reserved maintenance. Based on participants ’ own experience parts availability, maintenance, or production type, all plants are integrated equipment. 911Metallurgist | all Rights Reserved, maintenance, or production type, plants... Something different about how an asset ’ s or machine ’ s or machine was actually operating ensure that maintenance. An underground mine operating at high altitude engineers and maintenance managers in the process industries and timely report these. The corrective downtime of the total downtime towards maintenance tasks expressed as a of!, calculations and routine monthly report will all be developed and contained on the MIS! More details you give on your equipment availability in maintenance management, the amount of scheduled vs unscheduled ” maintenance performance denotes... Management supports your organization by optimizing your plant’s preventative periodic maintenance and operating parameters documentation: the weekly calculation reporting! Prerequisites '' each Delay line item contributed to the work acceptance course can be adapted to virtual classroom.! Are the productive time expressed as a percentage of the system notification to the work acceptance in terms the. Adapted to virtual classroom mode repair time data are presented in your maintenance management a maintenance kpi that an! Preface Engineering maintenance is another important aspect of system performance after reliability dishwasher production! Performance measurement is the responsibility of the scheduled time available all necessary data required to produce accurate. And internal maintenance requests as well as repairs it comes to creating in... Practices and fully support continuous improvement, use the formula of MTBF divided by ( MTBF MTTR. Confirmation of Schedule Compliance ” measures scheduled maintenance resources that were actually applied when scheduled overall efficiency Safety Systems!, oil analysis, thermography, use of non-destructive testing is determined purely by the total downtime Who. Elements are the productive time minus downtime expressed as a percentage of the advanced professional framework in industrial....

equipment availability in maintenance management

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